BMW R100 MONO FINAL DRIVE COVER SET

The Workshop Rebuild MONO Final Drive Cover Set  is designed to help you securely seal and protect your BMW R100 final drive during:

● Sandblasting

● Vapor blasting

● Surface preparation

● Powder coating & paint masking

This is a physical product set that consists of 18 cover-parts. 

What You’re Purchasing

The BMW R100 MONO Final Drive Cover Set includes:

● 18 Plastic 3D-Printed Covers

● 11 Covers include pre-installed O-Rings & 2 supplied O-Ring cords for installation

● 1 Assembly Overview/Guide (Digital PDF Download)

What This Set Includes

This is a complete MONO final drive masking system, designed specifically for BMW R100 Airheads from 1984-1996, with the 4 LUG MONO FINAL DRIVE!

This set includes the following parts:

● Threaded Plug Kit:

     ● 1 - Breather Plug

     ● 1 - Drain Plug

     ● 2 - Driveshaft Fill & Drain Plugs

     ● 1 - Oil Fill Level Plug

● 1 - Pinion Cover

● 1 - Output Shaft Cover

● 1 - Output Shaft Inner Cover

● 4 - Output Shaft Cover Bolts

● 1 - Brake Pin Pivot Cover

● 2 - Small Brake Cam Plugs

● 2 - Large Brake Cam Plugs

● 1 - Rear Shock Stud Cover 

Included Seals:

This cover set includes 10 pre-installed o-rings, 1 custom output shaft seal and 2 o-ring cords for the pinion cover. 

Together, these components fully enclose critical openings in the final drive to prevent contamination during blasting or coating operations.

Designed For

● Service Shops

● Restoration shops

● Powder coaters

● Media blasting professionals

● DIY airhead enthusiasts

Important

These covers are manufactured from high quality engineering plastics, primarily PETG.

PETG was selected after testing due to its strong layer adhesion, chemical resistance, and dimensional stability. It performs reliably during vapor blasting, media blasting, surface preparation, and masking for coating processes.

The material offers:

● Excellent impact resistance
● Good temperature tolerance for coating preparation
● Resistance to moisture and common workshop chemicals
● Durable thread engagement for repeated installation and removal

Each component has been test fitted and evaluated during real final drive preparation procedures to ensure dependable performance in workshop environments.

If you have a similar final drive and require a custom size, please contact us

Disclaimer:

Images showing the final drive housing, cover and metal fasteners are for demonstration purposes only!